I didn’t keep good records at first, so details are a little sketchy until 2000. It is always nice to have these records to have an idea of the degree to which a car has been properly maintained throughout its life. the outgoing shaft of the steering box. or Best Offer. to have an assistant lightly gradually apply the brakes while hand-turning a front and back wheel. Richard Lesniewicz aka “divotandtralee” a contributor to the Bulletin Board, studied the problem and designed and partially manufactured a replacement for the original unit. The counterbalance valve is used with suspended and overrunning type loads. 60 lpm [16 gpm] 350 bar [5075 psi] Counterbalance valves. Sometimes this chatter is caused by the design of the cylinder, not the counterbalance valve. New York Times article Alfa’s 1995 demise in U.S. market. The “restoration and fitting” or trial assembly of the renewed and new components is detailed. A Bill of Sale confirms the sale of Alfie to Margaret W. and Alfred H. Lupton, IV of Brookfield, CT on June 29, 1989 for $15,000. Sealed a persistent oil leak at the rear differential drain plug. A chronological summary of the service invoices through my father’s ownership is provided here: 1987 Alfa Romeo Spider Maintenance History – Sheet1. The new wiring came with numbers on each wire. The OVS on the Alfa has been a well discussed topic on the ALFA Bulletin Board. Modified the design of the throttle cable routing to the carburetors from the accelerator pedal. There are a total of six wires connected to the coil terminals. Search Results . Steve Gerow used a proportioning valve that provides the answer to optimal tuning. Being only about three hours away, I decided to visit VIPER and make some dyno runs to determine the performance statistics for “The Bloody Beast” and to try to improve the timing and carb tuning to enhance performance. This website has a separate entry for all of the major renewal efforts, so one does not have to read through everything in order to obtain more information about a particular project. “Assembly” in this case is primarily soldering. After checking things out, he drove the car over to his primary shop and we loaded the 911 onto the trailer. These check valves can chatter when the rail is lowered and can fail due to the chattering. C $126.02. I will gradually need to accumulate parts for the work to be done. SPECIFICATIONSSPECIFICATIONS INTERNAL LEAKAGE: 5 drops/min @ 90% of crack pressure.^JINTERNAL LEAKAGE: 5 drops/min @ 90% of crack pressure.^J VALVE CAVITY: #C0825, See Page 0-021.0.VALVE … New CACA-LHN-2000 Sun Hydraulic Counterbalance Valve Cartridge. Replaced the Penrite oil in the steering box and idler with John Deere Corn Head grease to help prevent leaks. Adjusted valve clearances to spec. Cavity: Flow: Pressure: CB10-AV SDC10-3S. Circle Valve Technologies, Harleysville, PA, is a distributor of a wide range of valve products and brands. Replaced the front cylinder block cover gasket to eliminate an oil leak. The load will not “run away” due to the effects of external forces, such as gravity. Model No. While proper check-valve sizing minimizes the likelihood of chatter, knowing the temperature, pressure, media, flow rate, and viscosity of the material moving through the piping is crucial. Buy It Now. breather fitting on the rear axle with a brass unit sold by Land Rover. 1.) Images will open in a new window. Between helping my son with his Bugeye, restoring a 1964 Jaguar MK2, and maintaining the 1987 Alfa, a 1969 MB 280SL and the Porsche in addition to the daily drivers there just wasn’t much time to drive! While I do not have a significant problem with the front/rear proportioning of the brakes after installing the rear disc system, some slight modification might yield a little improvement. The part is susceptible to corrosion – often suffering pin hole leaks, rotted out internals and clogged lines. Installed new ignition wires, rotor, and distributor cap and checked the ignition timing. COUNTERBALANCE VALVE.COUNTERBALANCE VALVE. Pipe size and the desire for the largest Cv (flow coefficient) are common ways to select a check valve. There should be at least a 1-psi pressure drop across the valve, though more is preferred, to ensure the valve is in the fully open position.Â, To read the full blog post, click here. Consider the following when troubleshooting relief valves b I hope you enjoy my Bugeye Blog and invite your questions or comments. The first set had the bumperettes sitting too far from the rear shroud. However, in no particular order, the following is a summary of all that has been accomplished in the past two years: It has been approximately ten years since I wrapped up (if you ever really complete a restoration of a Healey) the restoration of the Bloody Beast. The more dynamic seals in the counterbalance valve, the greater the hysteresis will be. I could then lift away the old cap and wiring. Added fuel bowl “Kouzies” from Joe Curto to insulate fuel bowls from exhaust heat and prevent vapor lock. â¢ hydraulic systems So selecting a counterbalance valve is a balancing act (pardon the pun) between valve efficiency and load control, with the valve flow resistance and pilot ratio being the two main factors to be considered. Replaced ill-fitting rear rally bumper irons with proper irons sourced from AH Spares. True to my history with this car, everything takes longer than expected! The car still had its original Michelin tires that were too old to be safe.With everything buttoned up, I drove over to the Branford Holiday Inn Express and checked in for the evening. The new OVS is almost identical in size to the original and once painted black will be almost indistinguishable once mounted in the engine bay. Driving, however, is the whole point of having a sports car and that is certainly true for an Austin Healey roadster. To disassemble foot (counterbalance) valve, remove pilot valve (30) as a assembly. After almost ten years I thought it might be healthy to go over the car carefully and examine the condition of components, check tolerances, and replace items that typically wear – even though they might be in operable condition at the moment. This is a tight fit and they were somewhat difficult to fully seat. Fortunately, Alfie came with a pretty thick file folder of maintenance records dating from the original owner. My Bugeye Blog chronicles the life and times of AN5L11257 while in my care. Adjusted valve clearances to spec. A counterbalance valve is a modulating valve that can maintain an actuator movement at a desired flow rate. I am now ready to give Alfie the attention she deserves and will transport her to our home in Florida within the next few weeks. Unfortunately, there is no date on the shipping manifest. The counterbalance valve then shifts to correct itself and undershoots. On this particular day there was an unusual posting for David. Counterbalance valve provides smooth, positive motion control of a cylinder with a high load-generated pressure tending to cavitate it, such as on booms, cranes or outriggers, or on overcenter. Check valves should be sized for the application, and not necessarily for size of the pipe. Most satisfying experience of the day – We changed almost nothing about the setup of the car. I will now maintain service records and parts and maintenance invoices in a separate file to document activity during my ownership. A March 2018 post on the companyâs blog discussed these components and how proper sizing can prevent the âchatteringâ with which theyâve sometimes been associated. Will replace the LH side at a later date. I certainly could have driven it, as it is in wonderful condition, but not being really familiar with the car I thought it best to trailer it home. For disassembly of the pilot valve, see reference Bulletin 980125. There you can see a modification I do in order to fit a modern and bigger oil seal to w Many valves, fittings, and other obstructions between a process vessel and a relief valve, as in Figure 1. w A very long pipe between a vessel and relief valve, or piping with a lot of bends. Added carburetor ram pipes and ITG air filtration socks. The good news is that I have accomplished quite a lot and I am pleased to say that the Bloody Beast is running better than it has ever run while in my ownership, and that covers forty-nine years! This chatter usually applies to circuits with high load-induced pressure or when the counterbalance valve is mounted at a distance from the cylinder port. Counterbalance valves will positively hold a pressurized load and will control the motion of the load based on application of a pressure signal to the pilot port. Rear wheel HP was 113.2. The following image shows my progress to date: I am experiencing some starting problems that seem to be due to a partial discharge of the battery after the car has been sitting. Alfie was then registered in Connecticut on August 3, 1989 by the Luptons with 20,456 miles on the odometer. Top Rated Seller Top Rated Seller. This was accomplished by loosening the screw in the bracket connection and then lifting the tank temporarily out of the way. Discon- nect flanges at ports I and 2 and remove the valve from the piping. When there is no pressure applied to the full piston side of a cylinder (figure 1), the valve will maintain oil in the rod side. I will keep a ten year renewal checklist as a separate post and add to it as I think about items to address. The two pilot lines shown act on different surface areas inside the valve. GPM Instructor/Consultant Alan Dellinger explains the symbol, operation, adjustment and troubleshooting of the often misunderstood counterbalance valve. Oh, don’t be worried about my father. David gave me a “go around” on the car and pointed out that he had installed a new battery. This helps stop chattering and prevents premature failure from excess wear. Without more records research, one can only guess when the Lupton’s sold Alfie to the next owner. This is a pdf file from his website that describes the car:2005 Porsche 911 Bugeyeguy.com advertisement. Actuation; Manual: Pressure: Electric (Solenoid) Air: Machine: Flow Pattern. As the industry leader in counterbalance solutions, Sun Hydraulics offers more than 150 standard counterbalance models in a range of capacities, pilot ratios and configurations. Sometimes this chatter is caused by the design of the cylinder, not the counterbalance valve. All Rights Reserved, at Circle Valve Technologies Inc., Harleysville, PA (, NEC 2020 Enhances Service Entrance Safety, A Calibration Service May Be Your Solution, Augmented Reality Delivers Maintenance Offering for Italian OEM, Provide Career Paths For Multiple Locations, Apache PowerCleat Belting from Motion Industries. The more dynamic seals in the counterbalance valve, the greater the hysteresis will be. The new distributor cap and ignition wiring assembly was then reinstalled to the distributor and to each of the spark plugs and to the coil. Counterbalance Valves - Athmosferic Vent. I pulled my featherlight trailer to Branford, CT to pick up the Porsche. https://www.alfaholics.com/parts/105-series/electrical/battery-clamp-set/. Disappointment of the day – there was no instrumentation (digital or analog) that could measure the smile on my face from driving “The Bloody Beast” the three hours from my home to the lab! The diagram above shows the internal construction of counterbalance valves. 60 lpm [16 gpm] 350 bar [5075 psi] VCB12-CN NCS12-3. Cavity : Flow: Pressure: VCB06-EN … I will be making myself a list of items, that will probably not be in any particular order, and I will undertake some of the work as the list is added too over time. It’s also one of the most common causes of check-valve failure. Brand New. He was stored in nice garage space and was started and driven around from time to time, but that was about it. For those who read this post, I hope you will contribute through your comments and make suggestions about anything, but particularly about items that should be added to my ten year renewal list. At the time, the car had approximately 69,300 miles on the odometer. This web site is dedicated to documenting the history of my car, the modifications that have been made to it, and the fun I have had with it. These details help determine the flow characteristics of a valve in service. The Problem – Handbrake Needs to Be Modified, The fix – grind the housing back about .0275″ and add washer stack. Washed, clayed, compounded, polished and waxed the car. Chattering, i.e., fluttering or excess vibration, occurs when a valve is oversized for the application. While the care and maintenance of a classic car never ends, now in October 2020 I am going to proclaim that the Renewal Project has come to its conclusion. During the course of valve management and maintenance, it’s likely that every technician will hear the familiar sounds of valve chatter. From United States . The Lupton’s also had this New York Times article in the file folder of maintenance records that came with the car. Had the HD8 SU carburetors rebuilt with delrin bushings installed by Thomas Bryant. Cavity: Flow: Pressure: VCB06-CN NCS06-3. He was assisted by Corey. The new OVS is entirely brass and Richard machined the individual components of the assembly and sold them as a kit to be assembled by the purchaser. Removed the PCV system components and installed an oil catch can system. I have assumed that the reader will find this approach more useful than a sequenced chronology. The flow resistance through the valve is a stabilizing factor that can help prevent runaway load and the corresponding valve chatter. Added an electric pusher fan in front of the radiator. Tom Delaney from College Park, MD attended the Show and was walking around the show grounds with a sign taped to the back of his T shirt he was wearing that stated, “1959 Bugeye for sale, enquire within.” I struck up a conversation with Mr. Delaney and we agreed to stop and see his car when we returned from vacation at the end of the week. It is nice to now have an Italian joining its British and German stablemates. Replaced the clutch and brake master cylinders. I have taken good care of the Beast and completed periodic maintenance as one should. • An improper spring is used behind the valve. Left unaddressed, chatter can and will lead to damaged valve … Unfortunately, this approach completely ignores the fact that check valves are sensitive to flow conditions. going to yard the 3 port PO checks and use probably a counterbalance valve or maybe a 4 port vented po check. “5” but as valve will be normally in closed position and secondary port of valve i.e. Replace the Halogen sealed beam headlights with aftermarket Lucas PL 700 headlights. The result of hysteresis is bounce, loud chatter, or high-pitch squealing. www.healeyspecialists.com. Replaced the alternator with a “new” rebuilt unit. I got tucked in for the night and ready for the trip back to Virginia the next morning. Just an interesting little piece of automotive history! There is a question about standard versus high ratio. Replaced the chromed “Austin-Healey” front shroud badge with a new component as the paint had chipped away on mine. The last service/parts purchase by Mr. Lorenzo for which I have a record is dated from September, 2012. I sent David a $500 deposit. â¢ industrial gases. To be clear, an item on the list, an oil change for example, doesn’t mean that it is only to be done every ten years. If you scroll down to the October 2018 entry to this Blog you can read about the motivation for what I then called the Ten-Year Renewal Project for my 1960 Austin-Healey BT7. I then removed the old rotor and installed a new Bosch rotor on the distributor shaft. I like how he “fixed” the problem and when I have time I think I will take the same approach. An extended warranty from Alfa Romeo, Inc., Englewood Cliffs, NJ was transferred to the Luptons at the time of the sale. Please click photos once for larger images or twice for even larger detailed images. Create login. 140 lpm [37 gpm] 350 bar [5075 psi] Counterbalance Valve, Hydraulic Vent, Pilot Port 1. Unfortunately, I don’t have records or any knowledge of ownership of my Bugeye from 1959 to 1978. After properly locating the wires in the appropriate place on the new distributor cap, I pushed the wires into their seats. POPPET TYPE WITH FREE REVERSE FLOW.POPPET TYPE WITH FREE REVERSE FLOW. Counterbalance valves are available as individual cartridges or standard cartridge-in-body (CIB) packages. A poppet needs to be stable against the internal stop in the open or fully closed position. At some point I would like to install new components form Denis/Welch. Remove spring (57) and plunger (56). Service records indicate that Mr. Painter had service completed on Alfie beginning in October 2010 and I have a record of a parts order from him in February 2011. There were 70,404 miles showing on the odometer at the time of the transfer. I now intend to spend more time driving the Bloody Beast! Counterbalance valve provides smooth, positive motion control of a cylinder with a high load-generated pressure tending to cavitate it, such as on booms, cranes or outriggers, or on overcenter. I was taught to calculate flywheel output by dividing the rear wheel output, 113.2, by .85 (the 15% drivetrain loss on a solid axle car) giving 133.2 hp at the crank. All of these conditions affect the valveâs ability to stop backflow. We had a conversation about the possible need to change out the Intermediate Shaft (IMS) bearing as this was a problem on this series of Porsche 911s. Consider the following when troubleshooting relief valves because they have excessive noise or chatter: • Oil viscosity is too high. My father, James R. Rose, III of Banner Elk, NC purchased Alfie from Aurio (Al) Lorenzo in November, 2012. We experimented with timing (but returned to original setting) and did enrich the mixture at high speed ever so slightly. These valves will reduce the power consumption, improve the life span of pumps and decrease the fluid temperature. New (Other) C $112.75. I had previously disconnected the coil wire while replacing the coil. If there is a lot of valve chatter (repeated opening and closing), the internals can wear prematurely, leading to spring failure, poppet damage, or distortion of the valve seat. The counterbalance valve uses a pilot signal (see Pilot valve), from the inlet of the cylinder, to assist in opening a poppet. However, for the most part, it has simply been fluid changes, tire replacements and etc. If there is a lot of valve chatter (repeated opening and closing), the internals can wear prematurely, leading to spring failure, poppet damage, or distortion of the valve seat. So, lets start this project! Replaced a leaking RH front Armstrong damper with a newly rebuilt unit from World Wide Auto Imports. I ordered these components from Centerline International.https://www.centerlinealfa.com/store. Checked all dash lights for functionality. I do not know when Mr. Lorenzo purchased the car, but it was shipped from Performance Imports in Danbury, CT by RAD Transport to his address in Gibsonville, NC. ( 56 ) rear differential dated May 1, 2012 date on the rear shroud 1989 by the of. Maintenance issues can vary – particularly with valves troubleshooting of the Beast and completed periodic maintenance as one.! There is no date on the Alfa has been adopted by a younger brother and the corresponding chatter! Any offers in Carlisle will organize this list based on the rear brake with! You can use hypoid oil as intended its mounted position and secondary port of and. Where front brakes just locked and rears braking but still moveable. ” a question about standard high! No date on the odometer Jaguar MK2 Models service Manual, are journaled renewed new... 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